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METAL BALER USER'S MANUAL CE COC
With ISO,CE,COC,ROHS and SGS
Contents
ABOUTUS
PRODUCT STRUCTURE CHART
PURPOSEAND DESCRIPTION
INSTALLATION SEQUENCE
THE OPERATING SEQUENCE
MAINTENANCE
ABOUT US
Guangdong Keshang Hydraulic Technology Co., Ltd.(formerly Foshan Nanhai Keshang Hydraulic Machinery Factory),established in 1989,is a professional enterprise with more than 30-year experience in research, design, production and sales in hydraulic equipment. We are the best large- scale manufacturer of scrap metal recycling equipment in Southern China.Located in Foshan, our factory is close to Guangzhou and enjoys convenient transportation.
Our main products are hydraulic metal balers and cutting machines, which are widely used in steel plants, metal recycling organizations, metal recovery, and metal refining industries.We own ISO9001 and CE certificates, a strong R&D team, high-quality products, and superior services; our machines are top-rated in China and abroad.
Domestic and foreign advanced technologies are constantly introduced and utilized to improve our product quality. We earnestly commit ourselves to insisting on providing quality products and services for our customers. Your visit and cooperation are sincerely welcomed; we hope we are always helpful in your bright career!
Horizontal hydraulic baler
1.PURPOSE AND DESCRIPTION
(1) Purpose
Mainly used for all kinds of thin plastic ferrous metal scrap cold bundle packaging, is the steel plant, non-ferrous metal smelters and metal recycling industry for smelting smelting ideal equipment.
(2) Scope of application
Suitable for Y81 series double main cylinder type horizontal baler.
2.INSTALLATION SEQUENCE
Step 1: Positioning of fuel tank and electrical cabinet. Step 2: Main cylinder and side cylinder installation Step 3: Tubing installation.
Step 4: Cooling system installation
Step 5: Power installation
Step 6: Machine debugging
3.MANUAL OPERATION SEQUENCE
(1) After the material is put in, the personnel should leave the chamber, close the cover, push the handle of the cover cylinder to the forward direction, after closing the cover,check the gauge to set the pressure and return the handle to the middle position.
(2) Push the handle of the side cylinder in the forward direction, check the pressure gauge points, set the pressure, and return the handle to the middle position.
(3) Push the main cylinder handle to the forward direction, check the pressure gauge points, after a certain pressure (120-180) you can return the handle to the return direction, make sure that the pressure gauge points to the set pressure, and then return the handle to the middle position.
(4) Adjust the handle of the cover cylinder to the return position, push the handle of the block door cylinder to the forward position, and open the block door.
(5) After the block door is opened in place, adjust the block door handle to the middle position, then push the main cylinder handle to the forward position,and the block will be pushed out and fall.
(6) Pull the main cylinder and the block door cylinder handle respectively, so that the return of the main cylinder is in place, and the return of the block door is in place.
(7) Pull the side cylinder handle back to the return direction and make sure that the pressure gauge points to the set pressure(The side cylinder return pressure shall not be greater than 10),then bring the handle back to the center.
(8) Pull the cover cylinder handle back to the return direction, and after the cover returns to the position, the handle returns to the middle position.
NOTE
(1) Make sure the remaining material in the chamber is cleaned up, otherwise it is easy to damage the machine.
(2) The above description is applicable to manual operation, the machine can also be operated by remote control,for more information, check the button indication on the remote control.
4.MAINTENANCE
The correct use of machinery and equipment, the careful implementation of maintenance systems and strict compliance with operating procedures are necessary conditions to extend the service life of the machine, improve production efficiency and ensure production. To this end, it is recommended that users establish maintenance and safe operation procedures, operators not only should be familiar with the machine structure and operating procedures, but also must pay attention to the following points. (1) The hydraulic oil in the tank must be filtered through the steam box, and sufficient oil should always be maintained. The oil tank should be cleaned and replaced once every six months, but the first oil change time should not exceed three months, and the oil can be used again after the piece filtration. (2) Each lubrication place of the machine should be filled with lubricating oil at least once per shift as required, and the debris in the chamber should be cleaned once per shift. (3) Those who do not understand the main machine structure, performance and operating procedures are not allowed to operate the machine without authorization. When multiple people are operating at the same time, the division of work should be clear in order to avoid misoperation and danger.
(4) When the machine has serious oil leakage or abnormal phenomenon during the work, the machine should be stopped immediately. Do not look at the place where the oil is sprayed, and do not directly use your hand to plug the leak,we should analyze the cause to troubleshoot.Do not forcefully operate it with faults.
(5) The machine shall not be repaired or touched by hand during operation or baling.Do not press materials in the chamber with your hands or feet.
(6) When the pump, valve, pressure gauge need to be adjusted, it must be carried out by experienced technical workers. If the pressure gauge is faulty, it should be checked and repaired immediately or replaced with a new one. (7) The sealing parts should be replaced regularly, and should be replaced immediately if damaged.
(8)The machine uses 46#68# anti-wear hydraulic oil, always pay attention to the oil temperature in the tank,(The oil temperature is observed from the tank level gauge), stop the machine when the oil temperature exceeds 6 0 ^ { \circ } \mathsf { C }
(9) Check the oil leakage of each pipeline: Check it once a week.
(10) Liquid level check: The liquid level should be checked once a week, when the liquid level is lower than the minimum liquid level,it must be refueled (The minimum level is the lowest visible level of the level gauge).
(11) Clean the oil tank and oil inlet filter.
5.GENERAL TROUBLESHOOTING AND REMOVAL
During the baling process, if an abnormal situation is found, the baling should be stopped, find out the cause of the fault, and the work should be performed after the fault is eliminated. The causes and elimination methods that may occur during use are shown in the following table.
| No | Faults | Causes | Elimination method |
| 1 | During operation, creep phenomenon occurs in the main and side cylinder | There is air in the cylinder and the system | Can be discharged after multiple working cycles |
| 2 | No pressure when thereis action or no action | The valve core of the relief valve is stuck or the valve port is not tightly sealed, and the relief valve adjustment handle is loose | Clean the overflow valve, check whether the spool is working properly, check whether the sealing element is damaged, and readjust the pressure |
| 3 | The door cover cannot stop at any position; The lock of the door cover is not locked firmly or the lock not in place | The port of the direct control balance valve is not tight or the pressure is adjusted improperly. There is foreign matter under the limit plate of the door cover. | Clean the overflow valve, check whether the spool is working properly, check whether the sealing element is damaged, and readjust the pressure |
| No | Faults | Causes | Elimination method |
| 4 | The oil pump takes in nothing or has abnormal noise | The shut-off valve is closed, the suction pipe leaks, the fuel tank is insufficiently supplied with fluid, and the | Open the shut-off valve, repair the oil suction pipe, fill the hydraulic oil, repair or replace the pump |
| 5 | hyde is il eakage in the | oil pump is worn Looseg pipe ests nginaros | Fasten rpace and |
| 6 | Hydraulic pipeline vibrating accompanied by noise | Tubing clamp bolts are loose | Tighten the pipe clamp bolt |
| 7 | The oil pump pressure is insufficient or no pressure, the oil pump returns a large amount of oil, the oil pump is hot | Oil pump body and variable Head is worn out greatly | Overhaul oil pump or replace with a new one |
| 8 | The cylinder has oil drag or no pressure | The sealing ring is aging, causing external or internal leakage of the oil cylinder, and improper adjustment of the pressure and flow of the oil pump | Replace the sealing parts, adjust the variable characteristics of the oil pump |
| 9 | The oil is milky white emulsion | There is water in the oil,forming a liquid in water,improper flow adjustment,has been worn out | Replace with new oil |
| 10 | The pressed bale has flash | The side cylinder is not in place due to too much feeding, or form gaps due to long-term abrasion | Limit feeding amount, adjust machine clearance |
| 11 | Hard to start the electromotor and the AC contactor, fuse core often burn out | The electromotor starts at full load or the power supply voltage is too low | No-load start electromotor, replace mountings or use regulated voltage stable power supply |
| 12 | The oil pump runs at high pressure and cannot be switched to the next action | The sensing point of the pressure relay is not set properly, or the sensing port of the relay is blocked | Adjust the pressure relay or replace the pressure relay |
| 13 | Auto function can't run | The return of each cylinder is not in place or the limit switches are damaged | Manually return the cylinder to position or replace the travel switch |
| 14 | The oil temperature of system Jis too high | Check whether the cooler and water pump are normal or not | Check whether the cooler and water pump is connected to the power supply |
Equipment Safety Notice
You are welcome to use our company's products after passing the training "Instruction Manual" and "Safety Operating Procedures". For the safety and health of you and others, please read and comply with the following safety precautions carefully.
1. Operators must undergo professional training, read the "Instruction Manual" and "Safety Operating Procedures" in detail, understand safety matters, and have the ability to operate before they can operate the machine.
2. It is not allowed to operate the machine without training and guidance fron a master; and it is not allowed to operate in violation of regulations.
3. Before starting the machine, you must carefully check whether there are people in the material box and the range of movement of each machine part. Only after confirming safety can the equipment be started.
4. After the motor is started, it is strictly forbidden to reach out or any part of the body into the material box range and the range of movement of each machine part.
5. It is strictly forbidden to carry a remote control into the material box for operation, debugging, maintenance, pressing workpieces, and cleaning up debris, etc., to prevent safety accidents caused by accidental pressing of operation keys or electrical failure..
6. It is strictly forbidden for one person to operate outside and one person to enter the material box for debugging, maintenance, pressing workpieces and cleaning debris, etc., to prevent safety accidents caused by accidental pressing of operation keys or electrical failure.
7. If you need to enter the material box for debugging, maintenance, pressing workpieces and cleaning debris, in order to ensure the safety of you and others. you must cut off the main power switch and hang up the "No Closing" sign before entering the material box..
8. The company has made clear explanations to the relevant operators of your company and reiterated to the relevant operators of your company that there are risks in illegal operations. The relevant operators of your company are aware of the risks and consequences and are willing to abide by the above regulations.
Guangdong Keshang Hydraulic Technology Co., Ltd..
Trainer:
Customer name:
Operator:
Date:
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Guangdong Keshang Hydraulic Technology Co., Ltd.
ADDRESS No.3, North Park East Road,Shishan Town Nanhai District, Foshan City,Guangdong Province, China.
TEL +86-757-88562612
MAIL BOX sales@keshangyeya.com
WEBSITE www.keshangyeya.com
FAX +86-757-88562612
SALES HOTLINE 13923166412
