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METAL BALER USER'SMANUAL CE COC
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Contents
ABOUTUS
PRODUCT STRUCTURE CHART
PURPOSEAND DESCRIPTION
INSTALLATION SEQUENCE
THEOPERATING SEQUENCE
MAINTENANCE
ABOUTUS
Guangdong Keshang Hydraulic Technology Co.,Ltd.(formerlyFoshan Nanhai Keshang HydraulicMachineryFactory),established in1989,is aprofessional enterprise with more than 30-year experience in research,design, production and sales in hydraulic equipment.We are thebest large-scale manufacturer of scrap metal recycling equipment in Southern China.Located in Foshan,our factory is close to Guangzhou and enjoys convenient transportation.
Our mainproducts are hydraulic metal balers and cutting machines,which are widely used in steel plants, metal recycling organizations, metal recovery,and metal refining industries.We own ISo9001and CE certificates, a strong R&D team,high-quality products, and superior services; our machinesaretop-ratedinChinaandabroad.
Domestic and foreign advanced technologies are constantly introduced and utilized toimproveourproductquality.Weearnestly commit ourselves to insisting onproviding quality products and services for our customers.Your visit and cooperation are sincerelywelcomed;we hopewe arealways helpful inyourbrightcareer!
Horizontalhydraulicbaler
1.PURPOSEANDDESCRIPTION
(1) Purpose
Mainly used for all kinds of thin plastic ferrous metal scrap cold bundle packaging, is the steel plant, non-ferrous metal smelters and metal recycling industryforsmelting smeltingidealequipment.
(2) Scope of application
ApplicabletoY81 seriesforward-pushinghorizontal balers
2.INSTALLATIONSEQUENCE
Step 1:Positioningoffuel tankand electrical cabinet
Step 2: Main cylinder installation
Step 3: Tubing installation
Step 4: Cooling system installation
Step5:Powerinstallation
Step 6: Machine debugging
3.MANUALOPERATIONSEQUENCE
(1) After placing the materials, the personnel leave the material box, close the cover, and push the handle of the cover cylinder in the forward direction. After closing the cover, check the the pressure gauge points to the set pressure, and then return the handle to the neutral position.
(2) Push the main cylinder handle in the forward direction and see the pressure gauge pointing. After setting the pressure, return the handle to the neutral position.
(3) Push the handle of the blocking door cylinder in the forward direction and see the the pressure gauge is pointing. After a certain pressure, you can return the handle to the return stroke. When you see the the pressure gauge is pointing to the set pressure, return the handle to the neutral position.
(4) Push the main cylinder handle in the forward direction. After the material is pushed out, adjust the handle to the return position. After the main cylinder returns in place, return the handle to the neutral position.
(5) Adjust the cover cylinder handle to the cover return position. After the return is in place, return the handle to the neutral position.
(6) Adjust the blocking door cylinder to the return position. After the return is in place, return the handle to the neutral position.
NOTE
(1) Make sure the remaining materialin the chamber is cleaned up, otherwise it is easy to damage the machine.
(2) The above description is applicable to manual operation, the machine can also be operated by remote control,for more information, check the button indication on the remote control.
4.MAINTENANCE
The correct use of machinery and equipment, the careful implementation of maintenance systems and strict compliance with operating procedures are necessary conditions to extend the service life of the machine, improve production efficiency and ensure production. To this end, it is recommended that users establish maintenance and safe operation procedures, operators not only should be familiar with the machine structure and operating procedures, but also must pay attention to the following points. (1) The hydraulic oil in the tank must be filtered through the steam box, and sufficient oil should always be maintained. The oil tank should be cleaned and replaced once every six months, but the first oil change time should not exceed three months, and the oil can be used again after the piece filtration. (2) Each lubrication place of the machine should be filled with lubricating oil at least once per shift as required, and the debris in the chamber should be cleaned once per shift. (3) Those who do not understand the main machine structure, performance and operating procedures are not allowed to operate the machine without authorization. When multiple people are operating at the same time, the division of work should be clear in order to avoid misoperation and danger.
(4) When the machine has serious oil leakage or abnormal phenomenon during the work, the machine should be stopped immediately. Do not look at the place where the oil is sprayed, and do not directly use your hand to plug the leak,we should analyze the cause to troubleshoot.Do not forcefully operate it with faults.
(5) The machine shall not be repaired or touched by hand during operation or baling.Do not press materials in the chamber with your hands or feet.
(6) When the pump, valve, pressure gauge need to be adjusted, it must be carried out by experienced technical workers. If the pressure gauge is faulty, it should be checked and repaired immediately or replaced with a new one. (7) The sealing parts should be replaced regularly, and should be replaced immediatelyif damaged.
(8) The machine uses 46#68# anti-wear hydraulic oil, always pay attention to the oil temperature in the tank,(The oil temperature is observed from the tank level gauge), stop the machine when the oil temperature exceeds 60°\mathsf{C} ，
(9) Check the oil leakage of each pipeline: Check it once a week.
(10) Liquid level check: The liquid level should be checked once a week, when the liquid level is lower than the minimum liquid level,it must be refueled (The minimum level is the lowest visible level of the level gauge).
(11) Clean the oil tank and oil inlet filter.
5.GENERALTROUBLESHOOTINGANDREMOVAL
During the baling process, if an abnormal situation is found, the baling should be stopped, find out the cause of the fault, and the work should be performed after the fault is eliminated. The causes and elimination methods that may occurduring useareshowninthefollowing table.
| No | Faults | Causes | Elimination method |
| 1 | During operation, creep phenomenonoccursinthe mainandsidecylinder | Thereisairinthecylinder andthesystem | Canbedischargedaftermultiple working cycles |
| 2 | Nopressurewhenthereis actionornoaction | Thevalvecoreoftherelief valveisstuckorthevalve port is not tightly sealed, andthereliefvalveadjustment handleisloose | Cleantheoverflowvalve,check whether the spool is working properly,check whether the sealingelementisdamaged, andreadjustthepressure |
| 3 | The door cover cannot stop at anyposition;Thelockof thedoorcoverisnotlocked firmly or the lock not in place | Theportofthedirectcontrol balancevalveisnottightor the pressure is adjusted improperly.There is foreign matterunderthelimitplate of thedoorcover | Cleantheoverflowvalve,check whether the spool isworking properly，check whether the sealingelementisdamaged, andreadjust thepressure |
| No | Faults | Causes | Elimination method |
| 4 | The oil pump takes in nothing orhasabnormalnoise | The shut-offvalveis closed, the suction pipe leaks, the fuel tank is insufficiently supplied with fluid,and the | Open the shut-off valve, repair the oil suction pipe, fill the hydraulic oil,repairorreplace thepump |
| 5 | hereisoilleakagein the hydraulic tubing | oil pump isworn Loose pipe joints aging or falling of the sealing parts | Fasten loose parts,replace and install the sealing parts |
| 6 | Hydraulic pipeline vibrating accompanied by noise | Tubingclampboltsareloose | Tightenthepipeclampbolt |
| 7 | The oil pump pressure is insufficient or no pressure, the oil pumpreturns alarge amount of oil, the oil pump ishot | Oil pump body and variable Head is worn out greatly | Overhaul oil pump or replace with anew one |
| 8 | The cylinder has oil drag or nopressure | The sealing ring is aging, causing extemalorintemalleakageof the oil cylinder, and improper adjustmentofthepressure and flow of the oil pump | Replace the sealing parts, adjust thevariablecharacteristics of the oil pump |
| 9 | The oilis milky white emulsion | There is water in the oil forming a liquid in water,improper flow adjustment,hasbeenwornout | Replace with new oil |
| 10 | The pressed bale has flash | The side cylinder is not in place due totoomuchfeeding,orform gaps due to long-term abrasion | Limit feeding amount, adjust machine clearance |
| 11 | Hard to start the electromotor and theACcontactor,fuse coreoftenburnout | Theelectromotorstarts atfull load or the power supply voltage is toolow | No-load start electromotor, replace mountingsoruseregulatedvoltage stable power supply |
| 12 | The oil pump runs at high pressure and cannot be switched to the next action | The sensing point of the pressure relay is not set properly, or the sensing port of the relay is blocked | Adjustthepressurerelayorreplace the pressure relay |
| 13 | Auto function can't run | The return of each cylinder is not in place or the limit switches are damaged | Manuallyreturnthecylinderto positionorreplacethetravel switch |
| 14 | The oil temperature of system is too high | Check whetherthe cooler and waterpumparenormalornot | Check whether the cooler and waterpumpisconnectedtothe power supply |
Equipment Safety Notice
You are welcome to use our company's products after passing the training "Instruction Manual" and "Safety Operating Procedures". For the safety and health of you and others, please read and comply with the following safety precautions carefully.
1. Operators must undergo professional training, read the "Instruction Manual" and "Safety Operating Procedures" in detail, understand safety matters, and have the ability to operate before they can operate the machine.
2. It is not allowed to operate the machine without training and guidance fron a master; and it is not allowed to operate in violation of regulations.
3. Before starting the machine, you must carefully check whether there are people in the material box and the range of movement of each machine part. Only after confirming safety can the equipment be started.
4. After the motor is started, it is strictly forbidden to reach out or any part of the body into the material box range and the range of movement of each machine part.
5. It is strictly forbidden to carry a remote control into the material box for operation, debugging, maintenance, pressing workpieces, and cleaning up debris, etc., to prevent safety accidents caused by accidental pressing of operation keys or electrical failure.
6. It is strictly forbidden for one person to operate outside and one person to enter the material box for debugging, maintenance, pressing workpieces and cleaning debris, etc., to prevent safety accidents caused by accidental pressing of operation keys or electrical failure.
7. If you need to enter the material box for debugging, maintenance, pressing Workpieces and cleaning debris, in order to ensure the safety of you and others, you must cut off the main power switch and hang up the "No Closing" sign before entering the material box.
8. The company has made clear explanations to the relevant operators of your company and reiterated to the relevant operators of your company that there are risks in illegal operations. The relevant operators of your company are aware of the risks and consequences and are willing to abide by the above regulations.
Guangdong Keshang Hydraulic Technology Co., Ltd.
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GuangdongKeshangHydraulicTechnologyCo.,Ltd.
ADDRESS No.3,NorthParkEastRoad,ShishanTown,Nanhai District, Foshan City,GuangdongProvince,China.
TEL +86-757-88562612
MAILBOX sales@keshangyeya.com
WEBSITE www.keshangyeya.com
FAX +86-757-88562612
SALESHOTLINE 13923166412
